Putai Ceiling System T Grid T Bar Roll Forming Machine Production Line

Ceiling t bar making machines are a crucial component in the production of suspended ceiling systems, providing the framework that supports ceiling tiles and enhances the aesthetics of interior spaces. Putai, a leading manufacturer in the industry, offers a cutting-edge T Grid T Bar Roll Forming Machine Production Line that ensures efficient and high-quality production. Let's delve into the technical specifications and key components of this innovative machine:

Technical Specifications and Machine Configuration

The Putai Ceiling System T Grid T Bar Roll Forming Machine Production Line is designed to handle metal sheets with thicknesses ranging from 0.20mm to 0.40mm, with heavy-duty models capable of processing materials up to 0.7mm thick. The standard forming speed of this machine ranges between 12-30 meters per minute, with advanced models achieving even higher production rates through optimized designs.

This state-of-the-art machine features approximately 18-20 forming stations, each equipped with precision-engineered rollers made from high-grade materials such as Cr12MoV or No. 45 steel. These rollers are heat-treated to achieve a hardness of HRC 58-64°, ensuring extended durability and wear resistance.

Powering the system is a main motor ranging from 5.5kW to 16kW, depending on the machine's size and production capacity. The entire operation is controlled through an advanced PLC system, often featuring Mitsubishi or other professional PLCs that automate operations and maintain consistent quality throughout production runs.

Key Components and Their Functions

1. Decoiler and Feeding System:

The process begins with the decoiler, which holds and feeds the metal coil into the machine. Putai machines may feature single or dual-head decoilers with capacities up to 5 tons, ensuring continuous material supply for uninterrupted production.

2. Roll Forming Stations:

The heart of the machine consists of multiple roll forming stations that incrementally shape the metal strip into the final T-profile. This progressive forming process maintains material integrity without cracking or deformation.

3. Punching and Notching System:

Putai machines incorporate hydraulic punching systems to create precise notches, holes, and overlap sections for connections and assembly. These systems can be customized to produce specific hole patterns according to project requirements.

4. Cutting Mechanism:

After forming, the continuous profile is cut to required lengths using hydraulic cutting systems. Modern machines utilize "flying cut-off" technology that slices the profile while it continues moving, ensuring uninterrupted production speed.

5. Control System:

The integrated PLC control system allows operators to input parameters such as production speed, cutting length, and punching patterns. This automation ensures consistent quality and facilitates quick changeovers between different product specifications.

In conclusion, Putai Ceiling System T Grid T Bar Roll Forming Machine Production Line offers superior efficiency, precision, and quality in the production of ceiling t bars for modern construction projects. With advanced technology and robust construction, this machine is a valuable asset for any manufacturer in the suspended ceiling industry. Experience the innovation and reliability of Putai's machinery for your production needs.