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Perfect Roll Former made by PUTAI.

Introducing Putai's Din Rail Roll Forming Machine

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Introducing Putai's Din Rail Roll Forming Machine

1. DIN rail roll forming machine represent a specialized class of industrial equipment designed to manufacture the standardized metal rails​ essential for mounting electrical components in industrial control systems. These precision machines transform metal coils into standardized profiles with exceptional accuracy​ and efficiency, serving the growing demands of the electrical, automation, and process control industries worldwide.

Introducing Putai's Din Rail Roll Forming Machine 1
2. DIN rails are standardized metal rails commonly used in electrical engineering for mounting components such as terminal blocks, circuit breakers, power supplies, and sensors. Their design facilitates easy installation and removal of components, typically using screws or snap-on mechanisms . The standardization encompasses several profile types and dimensions:
  • Top Hat Rails (Omega Type): According to IEC/EN 60715 standards, typically measuring 35mm × 7.5mm or 35mm × 15mm with standard thickness of 1mm
  • C-Section Rails: Including C20, C30, C40, and C50 series
  • G-Section Rails: Meeting EN 50035 G32 standards
These rails are produced using various materials, including zinc-plated steel, aluminum, and stainless steel, with thickness generally ranging from 0.8mm to 1.5mm . The versatility of DIN rails allows efficient accommodation of multiple devices in compact spaces, making them ideal solutions for panel design in building automation and industrial control systems .
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3. Key Features of the PUTAI High Speed Automatic C Profile Roll Forming Machine

PUTAI’s roll forming machine incorporates a high-speed, fully automated design that efficiently converts metal strips into C profile DIN rails in a continuous process. Key features include:

- **High Precision Roll Forming:** Leading-edge roll sets ensure consistent profile geometry and dimensional accuracy throughout production runs.

- **High Speed Operation:** The machine delivers rapid shaping and cutting to maximize output without sacrificing quality.

- **Integrated Cutting System:** The precision cutting mechanism ensures clean edges at specified lengths, reducing post-processing work.

- **Automation and Control:** Equipped with advanced PLC systems and touch screen controls for easy operation, monitoring, and adjustment of parameters.

- **Durable Construction:** Designed for industrial conditions with heavy-duty frames and components to minimize downtime and maintenance.

- **Versatile Material Compatibility:** Supports zinc-plated steel, stainless steel, and aluminum strips in thicknesses ranging usually from 0.8mm to 1.5mm.

These features support manufacturers in meeting tight production schedules while producing DIN rails that fit exacting standards.

Introducing Putai's Din Rail Roll Forming Machine 4Introducing Putai's Din Rail Roll Forming Machine 5

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4. How PUTAI’s Machine Enhances Efficiency in DIN Rail Production

PUTAI’s roll forming machine is a prime example of how automation and engineering innovation merge to boost productivity in metal profiling. Unlike traditional stamping or manual forming methods, roll forming is a continuous process that progressively shapes the metal coil as it passes through consecutively shaped rolls. This reduces material waste and increases throughput substantially. Paints or coatings applied post-production benefit from the uniform profiles produced. Furthermore, the machine’s integration of automated feeding, forming, cutting, and stacking drastically reduces labor intensity and errors, freeing operators to handle other critical tasks. This translates into shorter lead times, scalable production runs, and consistent product quality.

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5. Applications and Industries Served by PUTAI DIN Rail Roll Forming Machines

The reach of DIN rails extends across multiple industrial verticals including:

- **Electrical Equipment Manufacturing:** For assembling control cabinets, power distribution blocks, and circuit protection systems.

- **Automation and Control Systems:** Essential in factories, automated lines, and smart building management systems.

- **Renewable Energy Systems:** Mounting components in solar inverters, battery management systems, and wind turbine control panels.

- **Telecommunications and Data Centers:** Organizing and securing networking equipment within racks.

- **Railway and Transportation:** Electrical cabinets and signaling equipment.

PUTAI’s DIN rail roll forming machines cater heavily to these industries, providing reliable components that ensure safety, modularity, and expandability.

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6. Why Choose PUTAI – Brand Reliability and Support

PUTAI stands as a beacon of quality and innovation in the roll forming machine market. With decades of engineering expertise, PUTAI guarantees:

- **Robust Manufacturing:** All machines are built with premium metals and components engineered for industrial endurance.

- **Customization Flexibility:** Options to tailor machine parameters for different C profile sizes or special material requirements.

- **Comprehensive After-Sales Support:** Technical guidance, installation assistance, prompt spare parts, and maintenance service to ensure continuous operation.

- **User-Friendly Operation:** Intuitive HMI interfaces make training and operation straightforward, minimizing downtime.

- **Global Footprint:** Established export network enables reliable supply chain logistics for customers worldwide.

Investing in a PUTAI DIN rail roll forming machine is investing in long-term production stability.

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