Metal Profile W Angle Roll Forming Machine For Ceiling | Putai

PUTAI introduces the W Angle Ceiling Channel Roll Forming Machine, designed to streamline the production process of angle bars for various industrial applications. With key components and precise functioning, this machine offers unparalleled efficiency and quality in angle forming.

Key Components and How It Works:

1. Uncoiler/Decoiler:

The uncoiler holds the metal strip coil and feeds it into the machine with controlled tension, ensuring a smooth and consistent material supply.

2. Entry Guide:

The entry guide ensures that the metal strip enters the forming rolls accurately and consistently, setting the stage for precision forming.

3. Roll Forming Stations:

The heart of the machine consists of precision-engineered rolls mounted on a sturdy frame. Each station gradually bends the metal until it reaches its final 90-degree angle shape, with the number of stations varying based on material thickness and complexity.

4. Cutting System (Flying Cut Off):

A hydraulic or servo-driven flying cut-off system precisely shears the continuous profile into pre-set lengths without interrupting the production line, ensuring efficient output.

5. Output Table/Run-Out Table:

The finished angle bars are conveyed out for stacking, packaging, or further processing, facilitating seamless workflow.

Advantages of Using W Angle Roll Forming Machine:

1. High Production Speed and Efficiency:

With impressive speeds of up to 40-50 meters per minute, this machine outpaces traditional methods, enhancing productivity and output.

2. Consistent Quality and Precision:

The incremental forming process ensures uniform cross-sections, exact 90-degree angles, and excellent straightness along the entire length of the profile, with minimal springback.

3. Material Savings:

Operating from a coil minimizes waste compared to cutting individual blanks, while also potentially enhancing the metal's strength through work-hardening.

4. Versatility:

The machine can be adjusted to produce angles of different specifications by changing rollers and adjusting stands, providing flexibility for manufacturers.

5. Automation and Labor Savings:

Highly automated from uncoiling to cutting, the machine requires minimal operator intervention, reducing labor costs and increasing efficiency.

6. Excellent Surface Finish:

As a cold-forming process, the machine preserves the pre-coated or galvanized surface of the material, ensuring a flawless finish for the final product.

In conclusion, PUTAI's W Angle Furring Channel Roll Forming Machine sets a new standard in angle bar production, combining advanced technology with efficiency, quality, and versatility. Discover the possibilities with PUTAI and revolutionize your manufacturing process today.